The complex materials processing sector performs metal machining on machine tools, programming control programs for CNC machines, as well as the development of design documentation of manufactured parts. The sector is equipped with a DMU 50 universal machining center and a CTX 510 ecoline lathe from DMG MORI, Germany-Japan.

DMU 50 Universal machining Center (manufacturer DMG MORI)

Max. axis stroke x: 500 mm Max. axial stroke: 450 mm Max. axial stroke: 400 mm Max. chair load: 300 kg Chair diameter: 630 mm Chair Georgian up to 300 kg System controls and by: CELOS с SIEMENS

Processing of heavy parts with maximum precision thanks to the integrated rotary/rotating table and large diameters on both rotating axes. The ultrasonic technology of the DMU 50 CNC milling machine ensures high productivity in the production of complex-shaped parts from difficult-to-process high-tech materials.

Ultra-precise high-performance machining lathe CTX 510 ecoline (manufacturer DMG MORI)

Max. turning diameter: 465 mm Max. length of the workpiece during processing in the centers (processed): 1050 mm Max. diameter of the clamping chuck: 315 mm Max. inner diameter of the clamping sleeve: 90 mm Control system and software: SIEMENS

High-tech processing of various materials. It provides the production of external and internal cylindrical, conical and shaped surfaces, end planes, cutting on cylindrical and end surfaces of parts such as bodies of rotation using a variety of cutters, drills, countersinks, reamers, taps, dies, etc. The use of additional special devices (for grinding, milling, drilling radial holes) significantly expands the technological capabilities of the CTX 510 ecoline. High-tech digital drives and highly stable linear guides on all axes ensure optimal speed and dynamics, as well as accurate processing results even when performing complex tasks. The workpiece is processed using a revolver with a servo drive, as well as modern drives with high acceleration values of 30 m/min.

Bar turning machine K'MX 726 EVO series

Maximum bar diameter, mm: Ø26 Boring diameter of the main spindle, mm: 37 Power of the electric spindle (100/40%), kWt: 7,5/10,5 Maximum frequency spindle speed, rev/min: 8000 Headstock stroke, mm: 380 Management system and software:Fanuc

The MANURHIN K'MX 726 EVO longitudinal turning machine is designed for processing simple and complex bar parts with different profiles and a maximum diameter of up to 26 mm. The diameter of the hole in the main spindle is 37 mm, so it is not necessary to modify the end of the rod to a smaller diameter to ensure guaranteed capture of the rod feeder by the collet. Thanks to the design solution, it is possible to process four cutting tools at the same time.

SF200F fiber laser marking machine

Laser Power :10Wt/20Wt/30Wt/50Wt Wavelength: 1064 Additional marking scope of application: 100×100 (mm), 150×150 (mm), 200×200 (mm), 300×300 (mm) Marking speed: ≤7000mm/s Minimum line width: 0,01mm Repeat accuracy: ±0,001mm Power supply: 200V/50Hz/10A

Shunfeng SF200F fiber laser metal markers are used for marking car panels and parts, medical instruments, for drawing symbols and engraving on keyboards and housings of various electronic devices. In the manufacture of all kinds of souvenirs, seals and stamps, as well as in jewelry products.

Vacuum electric furnace SNVE-16/13

Installed power, kWt 30 Rated power of electric heaters of the furnace, kWt 16 Maximum temperature in the working space, °C 1400 Dimensions of the furnace working space, mm 400×200×200 Weight of the cage, not more than, kg: 20

Vacuum furnaces SNVE-16/13 (VEP-1a) are designed for various thermal processes (annealing, degassing, sintering, etc.) in vacuum at temperatures up to 1400 °C and small gas emissions, in which there is no interaction of the residual gas medium with the structural elements of the vacuum electric furnace.

Kawasaki RS-010L industrial robot manipulator manufactured by «Kawasaki» (Japan)

Number of degrees of mobility - 6; Positioning accuracy – 0,06 mm; Maximum linear speed - 13100 mm/sec; Reach area - 1925 mm; Load capacity - 10 kg.

Performing motor and control functions in the production process. Moving devices and performing various technological operations.

Installation of air plasma cutting UVPR production DS120P.33 NPP “Technotron" (Russia)

Maximum thickness of the cut metal, mm: Steel - 50 Aluminum and its alloys - 40 Copper and its alloys – 25

Cutting of metals - structural, low- and high-alloy steels, non-ferrous metal (copper, aluminum, titanium, brass, etc.), refractory alloys.

Microplasma spraying unit MPN-004 developed by the E.O. Paton NPP of the National Academy of Sciences of Ukraine, manufactured by «VITOVA LTD» LLC (Ukraine)

Plasma temperature: 6000 - 20000°С

Application of powder coatings (metal, ceramic and cermet, special composite materials) and wires of various functional purposes (brass, steel, low-alloy, copper, aluminum, etc.) on parts and products in the motor industry, instrumentation, medicine, electrical industry, as well as for various repair work.

Engraving and milling machine RZNC-D5416 with NPD

Performing work in 2D and 3D modes, grinding and polishing surfaces, manufacturing products using drawings of any CAD systems. It is possible to manufacture molds, working tools for stamps or models for casting.

Abrasive blasting machine CONTRACOR ECO 140S, Germany

removal of various non-fat contaminants removal of welding deburring and burrs roughening of the surface hardening giving decorative properties

Abrasive - jet blasting of materials while maintaining the cleanliness of the surrounding working area.

Micro-arc oxidation line

Microarc oxidation (MАO) is an electrochemical process of modification (oxidation) of the surface of valve metals and their alloys (whose oxides, obtained electrochemically, have unipolar conductivity in the metal-oxide-electrolyte system, for example, alloys Al, Mg, Ti, Zr, Nb, Ta  etc.) in an electrolyte plasma in order to obtain oxide layers (coatings).